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BLDC Motor Stator Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire

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Shanghai Wind Automation Equipment Co.,Ltd
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Province/State:shanghai
Country/Region:china
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BLDC Motor Stator Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire

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Brand Name :WIND AUTOMATION
Model Number :WIND-BLDC-2
Certification :CE
Place of Origin :China
MOQ :1PC
Price :Negotiable
Payment Terms :T/T
Winder Station :Two or Four Stations
Stator OD :ø10~120mm
Stack Height :10~100mm
Wire Size Range :0.1mm~1.0mm (AWG18 to AWG38)
Automatic Type :Fully Automatic can handle thin wire thick wire
Machine Color :White or Per Customer Requirement
Winding Speed :60RPM to 600RPM
After sales :Engineers available to service machinery overseas
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BLDC Motor Stator Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire

(1)Specification
Working station 4
Stator OD 20~100mm
Stator ID 12~80mm
Stack length 5~70mm
Wire diameter 0.08~1.0mm
Spindle spacing 155mm
Drive servo 3000W 1 set
Indexing servo 2000W 2 sets
Arraying servo 750W 2 sets
Air source 7 kg/cm
Power supply 380V 50HZ 15A
Dimension 1000x1100x1700mm
Weight 680KG

(2) Application
It is suitable for brushless motors, home appliance motors, medical equipment motors, industrial fans, pump motors, new energy vehicles motors, rotary transformers, sensors, servo motors, stepper motors, vacuum cleaner motors, power tool motors.

(3)Features
4 working stations to do synchronous winding
High quality level of the winding process
No-loading speed up to 800r/min
Wide application and strong applicability
High efficiency and production
Precise servo drive control of the wire feeding
Provide customized service


This needle winding can wind both inslot stator and outrunner stator,

with four axis Yaskawa Servo Motor ,winder is flexible in movement,

the actions winding,crossing, wrap, and slotting, cutting are done automatically

The needle winding speed is related to wire size, stator size and stack height,

Max. 500RPM when the wire is 0.1mm, stator is small and stack height is small,

Min 60RPM when the wire is big, stator size and stack height is big,



Winding machine Advantages

1. By moving up and down the nozzle and rotating the stator core, it can be wound in any track.

Therefore, by changing the computer winding procedure,

the windings can be adjusted to stators with different core stack height and different slot no.

2. Any operation abnormality and fault status are prompted to operate and maintain in human-machine
dialogue mode.
3. The number of stitching feet can be set arbitrarily by thread, and the specified 360 degree position

can be stopped, which makes the threading simple,convenient and shortens the overall production time

4. When winding, the number of coils in each layer can be flexibly changed to achieve the
winding arraying mode of different stator types.

5. Product programming is simple and convenient, with unique dedicated software,
unlimited upload and download storage. Easy to master with simple training.
6. Since the in-line slotting action is performed by the high-performance control system and
the Yaskawa servo motor, the stability of the position of the in-line enameled wire
is ensured and the time is shortened.
7. Each unit has been standardized, easy to replace and easy to disassemble.

8. All the toolings are very easy to be changed within 1 minutes expect


Below samples are needed for machine manufacturing and commissioning:

1. Stator stack 5pcs without winding

2. Wound stator 1pc

3. Copper wire 1 roll enough for winding 15pcs stators

Please click below video to watch machine working

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