Generator Coil Winding Insertion Machine After Alternator Coil Winder
1. Winding insertion machine operation process
- Put the wedge form onto wedge inserting tooling, press start button to start cutting and inserting wedge.
- Put the wedge form onto coil inserting tooling, and then press start button, wedge will automatically be inserted into the tooling. The unload the wedge form.
- Put the winding form onto the coil inserting tooling. Manually push the wire to the bottom. Then take out the winding form
- Put positioner into coil inserting tooling.Then load stator(after slot paper inserted) into the coil inserting tooling.
- Press start button, coil winding machine will automatically do coil and wedge inserting process. Unload stator after finishing the whole process
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- Station Introduction
- The machine adopts automatic stepping wedge feeding and automatic wedge cutting mechanism. Wedge length can be adjusted as per requirement.
- Coil feeding is done by stepping motor. With torque senor and over loading automatic stop system, it can protect the mold needle from damage.
- Fast tooling change design within 20 min.
- All the switches on the machine is button switch.
- Operating time is 45s.
- Operation height is 1050mm.
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Coil insertion Machine Configuration
| Item |
Brand |
| Guideway |
ABBA/TCP |
| Sensor |
Sick |
| Servo motor |
MITSUBISHI |
| PLC |
MITSUBISHI |
| Touch screen |
MITSUBISHI |
| Electrical components |
Schneider |
| Pneumatic Components |
Airtac |
Remark:
This coil inserting machine covers a stack length range within 20-42mm.
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No need to change tooling for different stack length, but mechanical adjustment.
Click below link to view generator stator wave winding insertion video
