BSG Motor Hairpin Forming Shape Generator Conductor Wire Bending Machine WIND-AWF-F
The hairpin forming machine integrates several machine stations into one automatic line,
It combine the process
| Hair pin forming | Optional | Remark |
| Dereelering | | spools size for holding wire for Wind Automation to design the Wire dereeling device |
| Straightening | | |
| Enamel stripping | | Stripping method can be grinding or cutting according to actual situation |
| Feeder | Encode | Feeding length can be setted on touch screen, controlled by servo motor |
| Cutting | | Cylinder presure to control, also can shape cutter |
| Forming | | The forming angle,size should suitable stator, drawing is only for reference |
| U bending | Hold one side, twist the other side | Splitting forming or Punch forming |
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(1) Application:
Electric car, Auto industry, Aircraft, New Energy Car Drive Motor,Truck Flat wire,
In the use of electric vehicles for automakers.
(2) Advantages:
| New energy motor Hairpin cycle time | About 4 to 5seconds per root (Wire length 300mm) |
| Feeding length | Controlled by servo motor, adjustable |
| Hairpin forming process | Flat wire straighten, plane enamelled remove, side enamel remove, automatic vacuum cleaner, servo feeding, detection, cut and forming |
(3) Parameter:
Power Supply Voltage: 3Φ-380V±10% 50H
Air source Pressure: 0.5~0.7Mpa
Varnish Removing Length: 0~50mm
Wire Feeding Length: 150~400mm
Cycle time: 6s' to 8s' for 300mm length
Wire size handled: 3*8mm
(4) Configuration:
1. Mitsubishi PLC, WEINVEIW 10-inch touch screen.
2.Taiwan HIWIN linear guide and module, Delta servo motor line. Line length adjustment.
3. Taiwan Nicholas precision planetary reducer.
4. Taiwan AIRTAC pneumatic parts and solenoid valves.
5. Schneider Electric components, Mingwei switch power supply.
6. Welding rack, surface spray, color: gray. Taiwan plate grinding, plating.
7. The whole part of the aluminum frame frame, three-color signal indicator.
8. The mold part of the mold steel vacuum quenching treatment.
9. To paint part of the use of hydraulic punching method, punching part of the position adjustment device
adjustment screw, automatic vacuum.
10. Cut off part of the use of cylinder punching.
11. Bending U-shaped part of the use of cylinder punching.
12. 150L hydraulic system set.
13. 3KW automatic vacuum cleaner set.
14. A set of automatic discharge machine.
Please click below picture to view video
