Shanghai Wind Automation Equipment Co.,Ltd

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Needle Winder 4 Axis CNC Cam Indexing Thin Wire Below 0.8mm Stator

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Shanghai Wind Automation Equipment Co.,Ltd
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Needle Winder 4 Axis CNC Cam Indexing Thin Wire Below 0.8mm Stator

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Brand Name :WIND AUTOMATION
Model Number :WIND-3-Needle
Certification :CE
Place of Origin :China
Price :Negotiable
Payment Terms :T/T
Condition :New
Controller :4 Axis CNC
Working station :Single station
Wire Gauge :Below 0.8mm AWG24
Automatic Type :Fully Automatic
Machine Color :White or Per Customer Requirement
After salesWinding Speed :Engineers available to service machinery overseas
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CNC 4 Axis Cam Indexing Thin Wire Below 0.5mm Stator Needle Winding Machine WIND-3-Needle

(1) Application

Hood motor, hair curler motor, servo motor, brushless motor, stepper motor, fan motor,


Bladeless fan motor, massage chair motor, electric tool motor and other types of brushless DC motor.

(2) Competitive Advantages

This machine can wind 3 slots at a time

(6 slots in 2 times, 9 slots finished in 3 times)

(3) Parameter

Wire diameter 0.1mm to 0.8mm (AWG20 to AWG38)
Working station Single station
Stator ID 12mm to 80mm
Stator OD 20mm to 100mm
Stator stack height 3mm to 70mm
Slots 2 to 24slots
Speed 0 to 500RPM
Power supply 220V,50Hz
Dimension 800mm *800mm*1500mm
Weight about 330KGS

(4) Configuration

Controller: 4 Axis CNC

Guide screw rod : TBI

Touch screen: Weinview 7''

Main motor(winding): Mige Servo motor 1.2KW

Arraying Motor: Shenli Reducer

Indexing Motor:Kangrun 34HY9401-32B stepping motor (cam drive)

Sensor: Panasonic

Switch power supply: Mean Well

Bearing: NSK

Below samples are needed for machine manufacturing and commissioning:

1. Stator stack 5pcs without winding

2. Wound stator 1pc

3. Copper wire 1 roll enough for winding 15pcs stators

BLDC Typical Applications

BLDC motor has a wide range of applications, such as automotive, tools, industrial industrial control,

automation, and aerospace. In general, BLDC can be divided into the following three main purposes:

Continuous load application, Variable load application, Positioning application

1. Continuous Load Application

This kind of application is mainly used in those fields that require a certain rotational speed but have low

requirements on the accuracy of rotational speed, such as applications such as fans, pumping machines,

and blower gas. Usually this type of application is relatively low cost and is mostly open-loop control.

2. Variable Load Application

This category mainly refers to applications where the motor speed needs to change within a certain

range. In such applications, there are higher requirements on the high speed characteristics and dynamic

response characteristics of the motor. Household washing machines, dryers and compressors are good

examples. In the automotive industry, oil pump control, electrical controllers, engine controls and

electronic tools are also good examples. There are also many applications in aviation, such as

centrifuges, pumps, robotic arms, gyroscopes, and so on. In this area, motor feedback devices are often

used to form semi-open loops and closed loops for control. This requires complex control algorithms,

increasing the complexity of the controller also increases the system cost.

3. Positioning Application

Most industrial control and automation applications fall into this category. In these applications energy

delivery, such as gears or conveyor belts, is often performed, so the system has special requirements on

the dynamic response and torque of the motor speed, and these applications may also need to change

the direction of the motor at any time. The motor may work in Constant speed, acceleration, reduction

phases, and possibly changes in load during these phases, so this places higher demands on the

controller. Usually this type of control uses closed-loop control, even with torque, speed, and position

loops. Three control loops. The photoelectric encoder and some synchronization equipment may be used

for speed measurement. Sometimes these sensors are used to measure the relative position and

sometimes to measure the absolute position. Many of these process controls, mechanical controls, and

transportation controls fall into this category.

In general, brushless motors have high speed/torque ratios, good dynamic characteristics, high efficiency,

long life, low noise, wide speed range, and ease of manufacturing compared to conventional brushed

motors and induction motors. Excellent characteristics. In particular, the power output per unit volume

allows it to be used in applications that are sensitive to size and weight. These excellent characteristics

make BLDC has a very wide range of applications in the field of industrial control, automotive industry,

aerospace and so on!

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